Shopping mall floor in Orlando, Fla., was resurfaced with Pentimento (gray)
and treated with different concentrations of PatinaEtch acid stain (amber).
Staining concrete is one of the most popular applications for
transforming concrete slabs. Often referred to as colored concrete, homeowners,
designers and builders are drawn to stained concrete because of the unique
outcome that can be achieved combining colors, application techniques, etc. on
cement flooring and other substrates. The results are limited only by the
creativity of those involved in the stained concrete process. Because of
concrete’s porous qualities and neutral tone, it is the perfect blank canvas for
topically applied color. Using acid-based chemical stains, decorative concrete
contractors have been able to achieve rich, earth-toned color schemes resembling
natural stone, marble, wood, or even leather, giving a completely custom look to
cement floors, concrete driveways, patios, walkways, pool decks, concrete walls
and more.
Most acid stains are a mixture of water, hydrochloric acid, and acid-soluble
metallic salts. They work by penetrating the surface and reacting chemically
with the hydrated lime (calcium hydroxide) in the concrete. The acid in the
stain lightly etches the surface, allowing the metallic salts to penetrate more
easily. Once the stain reacts, it becomes a permanent part of the concrete and
won’t fade, chip off, or peel away. Like stains for wood, acid-based stains are
translucent and the color they produce will vary depending on the color and
condition of the substrate they are applied to. Each concrete slab will accept
the stain in varying degrees of intensity, creating natural color variations
that bring character and distinction to each project. What acid stains don’t
offer is a broad color selection. You’ll mostly find them in a limited array of
subtle earth tones, such as tans, browns, terra cottas, and soft blue-greens.
But newer products on the market—such as water-based penetrating stains and
water- and solvent-based concrete dyes—are greatly expanding the artist’s
palette with colors ranging from soft pastels to vivid reds, oranges, yellows,
and purples.
Chemical stains can be applied to new or old, plain or colored concrete
surfaces. Although they are often called acid stains, acid isn’t the ingredient
that colors the concrete. Metallic salts in an acidic, water-based solution
react with hydrated lime (calcium hydroxide) in hardened concrete to yield
insoluble, colored compounds that become a permanent part of the concrete.
Several companies manufacture chemical stains that are variations of three basic
color groups: black, brown, and blue-green.
Malay Tan
Cola Stain
Black Stain
Aqua Blue Stain
English Red Stain
Golden Wheat Stain
Green Lawn Stain
Vintage Umber Stain
The acid in chemical stains opens the top surface of the
concrete, allowing metallic salts to reach the free lime deposits. Water from
the stain solution then fuels the reaction, usually for about a month after the
stain has been applied. Other factors that affect the outcome include:
Cement properties and amount
Admixtures used
Type of aggregate used
Concrete finishing methods
Concrete age and moisture content when stain is applied
Weather conditions when stain is applied
Efflorescence
In general, cements that produce larger amounts of calcium hydroxide during
hydration will show more stain color, and higher cement contents pro-duce more
intense colors.
Air-entraining or water-reducing admixtures don’t pose a problem. However,
calcium-chloride accelerators can cause very mottled, darkened areas, and for
this reason aren’t recommended.
Nonchloride accelerators don’t cause this mottling effect.
If they’re near the surface, calcium- based aggregates, such as lime-stone, take
stain readily and deepen the color of the concrete above them. Siliceous
aggregates, such as gravel, don’t react with the stain.
Open finishes achieved by floating followed by minimal troweling take more stain
and produce denser colors than do hard-troweled surfaces. However, open finishes
lose color faster because the concrete wears away. Because of this, Gary Jones,
president of CP Concrete Systems in Burnaby, British Columbia, Canada, prefers
staining hard-troweled surfaces because the stain color lasts longer. "Colors on
troweled surfaces also look richer than those on floated surfaces," says Jones.
"But you have to sand the surface or use a higher acid concentration to ensure
adequate stain penetration."
Slabs placed in wet weather result in a richer stain color if the concrete is
stained soon after it’s placed. However, wet slabs are more likely to
effloresce, lightening the color and causing a more mottled effect in areas
where the stain doesn’t take because efflorescing salts hinder penetration. On
sunny days, the concrete can become hot and dry, and the stains won’t penetrate
as deeply into the concrete.
The continued presence of water will cause the reaction to continue for a long
time, and concrete stained blue-green will gradually turn brown or even black.
Initially, this provides nice variation to the appearance, but eventually,
nearly all the blue-green color may change to brown and black. Because of the
possible color shifts, some manufacturers advise against using these colors for
exterior concrete. Interior slabs must be placed on a well-drained base or
sub-grade and have a low moisture content before stain is applied. Jones
believes the brown-colored "flowering" of blue-green stains is caused by
oxidation of a copper component resulting from water vapor passing through the
slab. Others believe the brown color is caused by a fungus, which can be
eliminated by using sealers containing a fungicide.